The AON3D Hylo™ is the world’s first AI-powered, high-temperature industrial 3D printer, engineered to manufacture high-performance parts larger, faster, and stronger than ever before. Powered by intelligent Basis™ software, Hylo automates process simulation to deliver up to 85% stronger parts with unrivaled repeatability. Featuring independent dual extruders, ultra-high-speed extrusion up to 500 mm/s, and a fully open material ecosystem, it provides seamless access to advanced polymers and composites like PEEK, PEKK, and ULTEM™. From automated self-calibration to integrated quality monitoring, Hylo redefines industrial additive manufacturing with effortless execution and exceptional part performance.
Designed to close the gap between conventional manufacturing and additive, Hylo delivers industry leading part performance and throughput. A fully automated printing experience and sensor-driven architecture enable new levels of accuracy and repeatability. Print stronger, larger, and faster in any material, no upgrades or unlock fees required.
Achieve new levels of part performance with AON3D’s AI-optimization software and open access to the world's most advanced polymers, including PEEK, PEKK, ULTEM™, and fiber-reinforced composites.
Access the highest performance polymers in additive manufacturing or use Hylo’s fully open process controls to print custom polymers and alloys, no unlock fees or upgrades required.
Print parts over 2X stronger and 6X stiffer compared to neat polymers. Hylo comes ready to print composites, such as chopped carbon fiber filled PEEK, where tensile strength can exceed 140 MPa and tensile modulus, 11 GPa.
AON3D’s Basis software creates model and material specific print settings, mm by mm, yielding stronger and higher quality parts.
Achieve over 8x throughput with industry-leading print speeds, available duplication mode, and features that reduce post-processing.
Print parts in a fraction of the time with industry-leading print speeds (up to 500 mm/s) and flow rates (up to 360cm³/h).
Print complex geometries and reduce post processing with soluble supports or double your machine’s output by printing part runs with optional duplication mode (coming 2026).
High precision, independent active-leveling extruders with swappable, reusable build sheets provide perfect first layers.
Fully automated calibration and advanced material management deliver high quality results with the touch of a button.
A fully automated calibration process delivers new levels of repeatability with optical nozzle inspection and offset calibration, independent active-leveling extruders, and linear encoders.
Maximize part quality and consistency with a humidity-controlled and monitored storage bay, automated material loading/changeover, and filament diameter variance compensation.
Achieve consistent, high quality parts with 25+ integrated sensors for process control and monitoring. Analyze process logs in AON3D Basis™ to quickly verify printed part quality and identify internal/external print defects.
Basis creates dynamic, part-specific print settings utilizing polymer physics-based process simulation. Combined with Hylo’s end-to-end automation and in-process monitoring, the AON3D platform delivers repeatable, quality-verified parts with maximized properties.
Process parameters are tuned mm by mm, to a part’s unique features and polymer physics, minimizing defects while maximizing interlayer bonding.
