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Roland MDX-540

Product Development Inc Exclusive
MDX-540 Complete Packages
Limited Time Sale

We have 4 complete packages.
Learn about Packages

We service all companies, individuals,
and schools for sales, support, and
training of the Roland MDX-540, for
all 50 US states. We do not export the
Roland MDX-540.

Request Sale Price

Description

Features

Technical Specs

The Roland MDX-540 is the ultimate desktop tool for engineers, educators, and designers. Out of the box it works as a model maker that builds models out of any material that you add to the machine. Add some of our exclusive accessories and the Roland MDX-540 is transformed into a 3D scanner, PC Board prototype system, an engraver, a jewelry wax carver, a video measurement system. The Roland MDX-540 is the easiest Subtractive Rapid Prototyping system on the market today.

Compact Size- Nice compact, enclosed size for a small office or lab
Build Size - 15" x 19" which makes it bigger then most 3D printers
Affordable - Prices starting at $20000.00
Surface Finish- SRP gives the highest quality surface finish of all rapid prototyping
Resolution and Detail- SRP offers high resolution and detail unimaginable by 3D Printers
Post Process- Part is complete, no sanding, no special injections, dips, shaker tables
Materials- Use standard materials, use the actual materials you are going to use in a final design
Material Examples- Aluminum, ABS, Delrin, Nylon, Modeling Foam, Wood, Ceramic, Wax, Polypro, PVC
Shrinkage - Avoid shrinkage found on 3D printer, curing process
Speed - Models in as quick as a few minutes
Direct Digital Manufacturing- Make 1 production part in any material at a time
Expandable Platform for unlimited options

The MDX-540 is an indispensible tool for every design office.

We service all companies, individuals, and schools for sales, support, and training of the Roland MDX-540, for all 50 US states. We do not export the Roland MDX-540.

We Include with every purchase complete accessories kit that includes tools, collets, training materials, everything you need to get started making models with the MDX-540.

News & Information
Special Free Onsite Install and Training Limited Time Offer
See our new photo gallery of SRP Parts made on the MDX machines
Demo Equipment In Stock Sometimes. Call or email for pricing and availability.
To learn everything you need to know about the Roland MDX-540 and Subtractive Rapid Prototyping get the MDX-540 Buyers Guide. The buyers guide is FREE.
Roland MDX-540 Buyer's Guide - Download.View.Print.Save

MDX-540 Standard Prototyping Package
Lease For $495/Month

MDX-540 Professional Prototyping Package
Lease For $585/Month

MDX-540 Premium Prototyping Package
Lease For $795/Month

MDX-540 Educational Package
Lease For $795/Month

Save when you purchase complete package
For complete package pricing and details
Call 866-862-1184 or email sales@pdi3d.com

Want the Best Price?
We want to offer every customer superior service and tech support. We know that some customers don't use tech support or need that level of service. You might already have a Roland machine, know somebody who has one, or have used one before. Maybe you just want the absolute best price and service is not that important to you. We want to offer you an additional discount. You will still have the Factory Warranty and access to our Learning Center. Contact us and request the special pricing.

Want to learn more about the Roland MDX-540?

Download our Free Buyers Guide.

Inside you can learn:

How the Roland MDX-540 works...
What materials work on the Roland MDX-540...
How long it takes to make prototypes...
See what others are doing with the Roland MDX-540...
Compare the Roland MDX-540 to the other Roland MDX machines...
See multiple example parts cut out in different materials...
And a whole lot more...

Want to see a demonstration of the Roland MDX-540?

Don’t have time to make trip?

We have created a complete demonstration.
Just like coming to visit us.
You can start it now and finish it any time you want.

3D Prototypes
Assembly Fixtures
Engrave Name Plates
Vacuum Form Tooling
Wax Casting Patterns
Molds for Blister Packs
Surgical Implant Production
Blow Mold Tooling
Chocolate and Candy Molds
Masters for RTV Molding

Teach G-Code Programming
Clear Container Prototypes
Robotic Parts
Jewelry, Rings, Necklaces
Plastic Machining
Sand Casting Patterns
PC Boards
Clear Lens
Instrument Panels
Dental Wax Patterns

Prosthetics
Small Lot Production
Sculptures
3D Scanning
Tradeshow Samples
3D Signage
Quality Checking Fixture
Small Gears
Investment Casting Patterns
Pick and Place System

Product Development Inc has been selling and supporting the Roland 3D milling machines for over 10 years. We have won multiple awards for both sales and service. Our staff is experienced, with Solidworks, Autocad, Rhino3D, Solidedge, Pro E. Our company started as a design firm/model shop using Solidworks and the Roland equipment to design and build products for our customers. We made a transition over 8 years ago to focus on selling the Roland solutions. Today we still use Solidworks and the Roland machines for designing products in house. We sell Roland machines to all companies, individuals, schools and universities in all 50 US states. We ask that you please consider us when making a purchasing decision, we have the knowledge and experience to make you successful.

SRP® Technology
SRP® (Subtractive Rapid Prototyping) - starting with a solid object and removing unwanted material - has several advantages over traditional additive rapid prototyping. SRP devices cost significantly less while producing prototypes out of a wider variety of non-proprietary materials with greater precision and better surface finish.

Functional Prototypes
Powered by a 400W spindle, the MDX-540 mills a wide variety of nonproprietary materials and popular engineered plastics such as ABS, Delrin, and nylon. Compared to additive RP systems, the desktop device produces functional prototypes that are better for structural, thermal, and electrical testing. Plus, MDX-540 parts meet a host of FDA and other government regulations.

The MDX-540 functional prototypes actually work. Handled by market focus groups, these prototypes must perform like the final manufactured product and survive a barrage of physical tests, including thermal and structural trials. For example, toothbrush prototypes undergo in-vivo testing for hand fit, brush reach and handle deflection. The MDX-540 can also mill non-ferrous prototypes and molds made of aluminum, brass and copper. This lets design engineers create metal molds for rapid injection molding and EDM electrodes for production tooling.

Bundled Software
Bundled SRP Player CAM software automates the prototyping process and generates tool paths with high speed and precision. The user-friendly, wizard-based program offers uniform 3D scaling, support for 4-axis milling, and simulation of finished 3D parts. It lets engineers quickly review the simulated prototype on the monitor and send it to the MDX-540 for production. The end result is faster prototype production, tighter dimensional accuracies and a silky smooth surface finish.

Rotary Axis (Optional)
With the optional rotary axis, the MDX-540 produces parts with even greater speed and accuracy. When one side is completed, the part is automatically rotated until all four sides have been milled. This saves engineers the time and reduces errors associated with rotating objects by hand.

Automatic Tool Changer (Optional)
The Roland Automatic Tool Changer (ATC) further reduces the time and cost associated with product development. From roughing to finishing, this optional accessory enables the MDX-540 to mill prototypes completely unattended. It automatically changes up to four preset tools of different sizes. The ATC comes with an air-activated, high-precision spindle.

High Precision
The MDX-540’s hi-precision spindle decreases vibration within the unit and produces extremely accurate models, ideal for complex snap-fits. With ISO15448 standard collets, the MDX-540 also generates a smooth surface finish that requires little to no post finishing work.

Speedy Production
Roland SRP devices can mill parts in an average time of just over four hours. According to Todd Grimm’s independent study of RP systems, the SRP process saves time by producing parts that are smooth and precise right off the machine. Additive systems, on the other hand, typically require time-consuming post finishing processes.

Office Ready
The MDX-540's emergency stop switch enables you to shut down the machine at the push of a button, making it safe to operate in any office environment. An optional safety cover makes the cutting mechanism inaccessible during operation and reduces dust in the surrounding environment. The MDX-540 is also compact enough to fit though standard-sized doors and roll from one room to the next.

Handheld Controller & Virtual Control Panel
The MDX-540’s Handy Panel and Virtual Control Panel simplify both setup and operation. The hand-held control panel can be extended from the machine, allowing you to operate the MDX-540 from a safe distance. It has a jog dial for changing spindle speed and selecting options on the menu. The Virtual Control Panel lets you control the MDX-540 directly from your PC.

Reliable Performer
Roland's international ISO certification is your quality assurance. Like all Roland products, the MDX-540 was designed and manufactured at a state-of-the-art, ISO-certified facility. Roland builds all products at its advanced Digital Factory one at a time by a single assembler – just like a Rolls Royce. Attention to detail is given the highest priority.

MODEL	MDX-540	MDX-540S
Usable Materials	Plastic, resin, wood and non-ferrous metals
XYZ-Axis Travel	19.6(X) x 15.7(Y) x 6.1"(Z)[500 (X) x 400 (Y) x 155 mm (Z)]
Milling Area with Optional Rotary Axis (ZCL-540)	7.0” Diameter x 14.6” Length [177.8mm Diameter x 370.8mm Length]
Distance From Spindle Nose to Table	Maximum 10" (254mm)
Table Size	21.7(W) x 16.5"(D) [550(W) x 420mm (D)]
Loadable workpiece weight	At acceleration of 0.2G: maximum 26lb (12kg), 0.1G: 44lb (20kg), 0.05G: 44lb (20kg)
XYZ-axis drive system	AC servo motor, 60W	AC servo motor, 80W
Operating speed	Maximum 295ipm (7.5m/min)
Acceleration	0.2G, 0.1G, 0.05G
Software resolution	RML-1 mode: 0.0004"(0.01mm ), NC-code mode: 0.00004" (0.001mm)
Mechanical resolution	0.00004” (0.001mm)
Positioning accuracy	+/-0.004"/12"(+/-0.1mm/300mm), under no-load conditions
Repeat accuracy	+/-0.0019"(+/-0.05mm), under no-load conditions	+/-0.0008"(+/-0.02mm), under no-load conditions
Origin reproducibility (when the power is switched on/off)	+/-0.0019" (+/-0.05mm)	+/-0.0008" (+/-0.02m)
Spindle motor	DC brushless motor, maximum 400W
Spindle speed	400 to 12,000 rpm; 400 to 3,000 rpm for positioning and centering
Tool chuck	Collet method, maximum tool diameter: 0.4" (10mm)
Control command sets	RML-1 and NC codes
Interface	USB (compliant with Universal Serial Bus Specification Revision 1.1)
Power supply	Voltage and frequency: AC 100 to 120 V/220 to 240 V +/-10%, 50/60 Hz Required power capacity: 7A (100 to 120V)/4A (220 to 240V)
Power consumption	Approx. 700W
Acoustic noise level	During operation (no cutting): 65dB (A) or less, during standby: 40dB (A) or less (according to ISO 7779)
Dimensions	Width x depth x height: 29.3 x 37.6 x 33.8Z" (745 x 955 x 858mm)	Width x depth x height: 30.1 x 37.6 x 33.8Z" (765 x 955 x 858mm)
Weight	225lb (102kg)
Operating temperature	41 to 104F (5 to 40C)
Operating humidity	35 to 80% (no condensation)
Included items	Handy panel, power cord, tool sensor, sensor cable, nut, nut wrench, wrench, hexagonal wrenches, Roland Software CD-ROM, SRP Player CD-ROM, User's Manual, Roland Software Guide, SRP Player Installation and Setup Guide, and NC Code Reference Manual


MODEL	MDX-540A	MDX-540SA
Usable Materials	Plastic, resin, wood and non-ferrous metals
XYZ-Axis Travel	15.7(X) x 15.7(Y) x 6.1"(Z)[400 (X) x 400 (Y) x 155 mm (Z)]
Milling Area with Optional Rotary Axis (ZCL-540)	7.0” Diameter x 14.6” Length [177.8mm Diameter x 370.8mm Length]
Distance From Spindle Nose to Table	Maximum 10" (254mm)
Table Size	21.7(W) x 16.5"(D) [550(W) x 420mm (D)]
Loadable workpiece weight	At acceleration of 0.2G: maximum 26lb (12kg), 0.1G: 44lb (20kg), 0.05G: 44lb (20kg)
XYZ-axis drive system	AC servo motor, 60W	AC servo motor, 80W
Operating speed	Maximum 295ipm (7.5m/min)
Acceleration	0.2G, 0.1G, 0.05G
Software resolution	RML-1 mode: 0.0004"(0.01mm ), NC-code mode: 0.00004" (0.001mm)
Mechanical resolution	0.00004” (0.001mm)
Positioning accuracy	+/-0.004"/12"(+/-0.1mm/300mm), under no-load conditions
Repeat accuracy	+/-0.0019"(+/-0.05mm), under no-load conditions	+/-0.0008"(+/-0.02mm), under no-load conditions
Origin reproducibility (when the power is switched on/off)	+/-0.0019" (+/-0.05mm)	+/-0.0008" (+/-0.02m)
Spindle motor	DC brushless motor, maximum 400W
Spindle speed	400 to 12,000 rpm; 400 to 3,000 rpm for positioning and centering
Tool chuck	Tool holder format, Taper shank: JBS4002 15T
Control command sets	RML-1 and NC codes
Interface	USB (compliant with Universal Serial Bus Specification Revision 1.1)
Power supply	Voltage and frequency: AC 100 to 120 V/220 to 240 V +/-10%, 50/60 Hz Required power capacity: 7A (100 to 120V)/4A (220 to 240V)
Power consumption	Approx. 700W
Acoustic noise level	During operation (no cutting): 65dB (A) or less, during standby: 40dB (A) or less (according to ISO 7779)
Dimensions	Width x depth x height: 29.3 x 37.6 x 33.8" (745 x 955 x 858mm)	Width x depth x height: 30.1 x 37.6 x 33.8" (765 x 955 x 858mm)
Weight	249lb (109kg)
Operating temperature	41 to 104F (5 to 40C)
Operating humidity	35 to 80% (no condensation)
Included items	Handy panel, power cord, tool sensor, sensor cable, nut, nut wrench, wrench, hexagonal wrenches, Roland Software CD-ROM, SRP Player CD-ROM, User's Manual, Roland Software Guide, SRP Player Installation and Setup Guide, NC Code Reference Manual, and Automatic Tool Changer (Refer to the ZAT-540 specs below.)


	Automatic Tool Changer (ZAT-540)
Number of tools housed	4
Maximum tool length	4.3” (110mm)
Maximum tool diameter	0.4” (10mm)
Maximum tool weight	0.77lb (350g)
Tool-holder format	Taper shank: JBS4002 15T
Tool-selection method	Direct-changing type, fixed-address specification
Compatible compressed air	102 to 145 psi, 1.8CFM (0.7 to 1.0 MPa, 50 L/min or higher)
Spindle speed	400 to 12,000 rpm; 400 to 3,000 rpm for positioning and centering
Weight	15lb (6.8kg) (total weight including spindle, magazine, control box, etc.)
Included items	Control box, magazine unit, ATC spindle, air cylinder, base plate, Z-origin sensor, spacer, cap screws, hexagonal wrenches, retaining bands, cable retainers, and user's manual